1L Filling Machine - Banana Solvent Filling Machine - High Precision/High Efficiency/Drip-Proof
Product Name: Fully Automatic Liquid Filling Machine
Product Overview
The Fully Automatic Liquid Filling Machine is a high-precision filling solution designed for various liquid products. It integrates advanced PLC control systems with servo drive technology, making it suitable for a wide range of industries including food, pharmaceuticals, chemicals, and daily chemicals. The equipment features a dual-head synchronous filling structure, combined with a drip-proof filling valve and a liquid level control system, ensuring efficient, accurate, and hygienic filling processes. Its modular design supports quick changeovers and cleaning, accommodating the filling needs of liquids with different viscosities such as edible oils, pharmaceutical solutions, and chemical solvents.
Core Features & Technical Parameters
| Parameter | Description |
|---|---|
| Filling Capacity | 10-5000ml (adjustable), compatible with various container sizes |
| Filling Accuracy | ≤±0.5% (high-precision mode), compliant with pharmaceutical GMP standards |
| Production Speed | 800-3000 bottles/hour (varies based on container size and liquid viscosity) |
| Power Supply | AC220V/380V 50Hz, power consumption 1.5-3kW |
| Compressed Air | 0.6-0.8MPa, air consumption 0.3m3/min |
| Material Construction | 316L stainless steel for liquid contact parts, FDA-compliant; EPDM/PTFE seals for corrosion resistance |
| Control System | Siemens PLC + touchscreen HMI, supports 10 recipe storage and data traceability |
| Safety Features | Emergency stop, overload protection, no-bottle detection, CIP cleaning port |
Technological Innovations
Dynamic Weighing Compensation: Equipped with high-precision sensors for real-time filling volume monitoring and automatic error correction, ensuring batch consistency.
Stepless Speed Regulation Valve: Utilizes pneumatic drive and mechanical limit controls for dual-speed filling (fast then slow), minimizing foam and spillage.
Intelligent Drip-Proof System: Filling heads feature vacuum suction devices and conical seals to eliminate residual liquid drips after shutdown.
Adaptive Bottle Positioning: Servo-driven bottle clamping mechanism accommodates containers with diameters of 50-120mm and heights of 100-350mm, with changeover time ≤10 minutes.
Modular Design: Core components (e.g., filling valves, conveyor belts) support rapid disassembly, are IP65-rated, and can be directly rinsed with water.
Applications
Food Industry: Filling of edible oils, condiments, juices, dairy products, and other viscous or particulate-containing liquids.
Pharmaceutical Sector: Sterile and precise filling of injections, oral solutions, syrups, etc.
Daily Chemical Production: High-speed filling of shampoos, shower gels, disinfectants, etc.
Chemical Industry: Filling of lubricants, paints, adhesives, and other corrosive or hazardous liquids (explosion-proof options available).
After-Sales Service System
Installation & Commissioning: On-site guidance for equipment installation, parameter setup, and trial production to ensure readiness for use.
Operator Training: Comprehensive training for two shifts, covering equipment maintenance, troubleshooting, and CIP cleaning procedures.
Warranty: 12-month warranty for the entire machine, 24-month warranty for core components (e.g., PLC, servo motors).
Response Mechanism: 24/7 customer service hotline, with 48-hour on-site service in East/South/North China.
Spare Parts Supply: Dedicated spare parts inventory for users, with 24-hour dispatch of commonly used consumables (e.g., seals, filling valves).
Upgrade Services: Customized production line automation upgrades, supporting integration with labeling, capping, and cartoning machines.
Selection Guide
Low-Viscosity Liquids (e.g., water-based solutions): Opt for atmospheric filling mode with high-speed valves for increased throughput.
Carbonated Liquids (e.g., soft drinks): Requires isobaric filling system to prevent CO? loss.
High-Viscosity Materials (e.g., honey): Recommend heated jacket and screw pump for optimal flow.
Corrosive Liquids (e.g., acids): Customized PTFE-lined piping and explosion-proof electrical cabinets for safety compliance.
