AquaFill AF-1000 SeriesSemi-Automatic 10L Water-Based Paint Filling SystemFoam-Free Precision • 30 Bottles/Hr • ±0.15% Accuracy • EHEDG/FDA Certified • Zero VOC EmissionCore Technical SpecificationsPa
Semi-Automatic 10L Water-Based Paint Filling System
Foam-Free Precision ? 30 Bottles/Hr ? ±0.15% Accuracy ? EHEDG/FDA Certified ? Zero VOC Emission
| Parameter | AF-1010 (Standard) | AF-1020P (Pharma-Grade) | AF-1030H (High-Viscosity) |
|---|---|---|---|
| Capacity | 10L (±0.15%) | 10L (±0.1%) | 10L (±0.2%) |
| Throughput | 30 Bottles/Hr | 28 Bottles/Hr | 25 Bottles/Hr |
| Accuracy | ±0.15% Gravimetric | ±0.1% | ±0.18% |
| Viscosity Range | 50-50,000 cP | 10-30,000 cP | 500-500,000 cP |
| Foam Control | Vacuum Submerged Filling (-0.6bar) | Same + Ultrasonic Defoaming | Coanda Adhesion Nozzle |
| Filling Technology | Servo Piston + Mass Flow Meter | Peristaltic Pump (FDA) | Gear Pump with Pre-Heating |
| Material Contact | 316L SS (Ra<0.8μm) | 316L EP (Ra<0.4μm) | Hardox 500 + Tungsten Carbide |
| Container Compatibility | HDPE/PP Bottles ? Jerrycans ? Pails<br>Lid: Screw Cap ? Press Seal ? Tri-Clamp | USP Containers | UN-Certified Containers |
| Cleanability | CIP 15-min Cycle<br>ATP<5 RLU Validation | SIP/CIP 12-min Cycle | Solvent Purge System |
| Environmental Compliance | Zero VOC Emission<br>? Activated Carbon Adsorption<br>? Closed-Loop System | Same | N? Blanketing (O?<0.1%) |
| Changeover Time | <60s (Tool-Free) | <45s | <75s |
| Power | 220V/50Hz, 2.5kW | 220V/50Hz, 2.2kW | 220V/50Hz, 3.0kW |
| Certifications | CE, EHEDG EL Class I | FDA 21 CFR 175.300 | ISO 9001:2015 |
Performance Validation:
| Paint Type | Viscosity | Foam Height | Industry Standard |
|---|---|---|---|
| Acrylic Latex | 1,200 cP | 0mm | 15-25mm |
| PVA Primer | 800 cP | 0mm | 10-20mm |
| Epoxy Waterborne | 20,000 cP | 0mm | 20-35mm |
| Layer | Technology | Certification |
|---|---|---|
| Primary Barrier | PTFE Bellows Seal | FDA 21 CFR 177.2600 |
| Secondary Defense | -0.6bar Vacuum Hood | EHEDG EL Class I |
| Tertiary Capture | Activated Carbon Bed (99.95% VOC Adsorption) | EPA Method 25 |
Architectural Coatings
| Challenge | Innovation | Performance |
|---|---|---|
| Skin Formation | Nitrogen Blanketing (O?<0.1%) | 0% Surface Skinning |
| Color Consistency | In-line Spectrophotometer | ΔE<0.3 (CIELab) |
| Settling | Pulsed Ultrasonic Agitator | 99.8% Homogeneity |
Automotive Waterborne Paints
ESD Protection:
Cleanability:
| Feature | Specification |
|---|---|
| Sloped Surfaces | 3° Drainage Angle |
| Quick-Release Parts | <30s Component Change |
Food-Grade Packaging
| cGMP Compliance | Technical Solution |
|---|---|
| Material Safety | USP Class VI Certification |
| Data Integrity | 21 CFR Part 11 Audit Trail |
| Cleanability | SIP Validation (121°C/30min) |
1. Manual Bottle Loading → 2. Auto-Nozzle Alignment (±1mm) → 3. Vacuum Submerged Filling (±0.15%) → 4. Ultrasonic Defoaming → 5. Drip-Free Retract → 6. Torque Capping (5-20 N·m) → 7. Weight Verification → 8. Labeling
Cycle Time: 120 seconds/bottle
Precision & Sustainability
? Foam-Free Guarantee: | **Technology**| **Performance**| |-------------------------|------------------------| | Vacuum Submersion| -0.6bar ±0.05bar | | Coanda Nozzle| 0 Bubble Formation| | Ultrasonic Defoamer| 40kHz Frequency | ? Zero-VOC Architecture: 1. 99.95% Carbon Adsorption 2. Closed-Loop Filtration 3. Kalrez?6375 Seals (<0.01mg/m3 Leak) ? Industrial Reliability: - Tungsten Carbide Components (2,200 Hv) - IP66 Washdown Protection - 100,000-Hour MTBF
? EHEDG EL Class I (Certificate #EH-2024-552) ? FDA 21 CFR 175.300 ? ISO 9001:2015
Sherwin-Williams Waterborne Plant:
"After implementing AF-1010:
Output: 18 → 30 Bottles/Hr (+67%)
Foam Waste: 12L/day → 0.2L/day
VOC Emissions: ↓99.8%
ROI Period: 4.5 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
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