AcidFill Pro AF-23000 SeriesFully Automatic Explosion-Proof Glacial Acetic Acid Filling SystemATEX Zone 0 Certified • 50 Cans/Hr • ±0.05% Accuracy • Triple VOC Containment • Zirconium Corrosion Defens
Fully Automatic Explosion-Proof Glacial Acetic Acid Filling System
ATEX Zone 0 Certified ? 50 Cans/Hr ? ±0.05% Accuracy ? Triple VOC Containment ? Zirconium Corrosion Defense
| Parameter | AF-23100 (Standard) | AF-23200X (ATEX Zone 0) | AF-23300P (Pharma-Grade) |
|---|---|---|---|
| Capacity | 23kg (±0.05%) | 23kg (±0.08%) | 23kg (±0.03%) |
| Throughput | 50 Cans/Hr | 45 Cans/Hr | 42 Cans/Hr |
| Accuracy | ±0.05% Gravimetric | ±0.08% | ±0.03% |
| Material Contact | Zirconium R60702 | Hastelloy C276 | PFA-Lined Zirconium |
| Corrosion Resistance | 0.001 mm/yr (ASTM G31)<br>Temp Range: -40°C to 100°C | Same | USP Class VI Compliance |
| Explosion Protection | ATEX Zone 0/21 | IECEx Zone 0 | ATEX + cGMP |
| Filling Technology | Coriolis Mass Flow + Gear Pump<br>Flow Rate: 180L/min<br>Density Accuracy: ±0.01% | ATEX Diaphragm Pump | Peristaltic Pump (FDA) |
| VOC Containment | TripleLock? System:<br>1. -0.8bar Vacuum Hood<br>2. N? Blanketing (O?<0.3%)<br>3. Activated Carbon Adsorption (99.98%) | + Explosion Venting | VHP Sterilization |
| Can Handling | Robotic Force-Controlled Clamping<br>? 50-500N Adjustable Force<br>? ±0.3mm LiDAR Positioning<br>? Material: SS316L/PTFE | ATEX Brushless Grippers | Cleanroom Grippers |
| Static Control | Ionized Air Curtain<br>? 10? ions/cm3 Output<br>? <0.1kV Surface Charge<br>? SIL-3 Spark Detection | NFPA 77 Compliance | ESD Grounding System |
| Power | 480V/60Hz, 15kW | 24VDC Ex ia | 480V/60Hz, 14kW |
| Certifications | CE, ISO 9001 | ATEX/IECEx Zone 0 | FDA 21 CFR 173.315 |
Corrosion Performance:
| Material | 99.7% Acetic Acid @40°C | AF-23100 Performance | Industry Standard |
|---|---|---|---|
| Zirconium R60702 | 0.001 mm/yr | 0.0008 mm/yr | 0.8 mm/yr (316L SS) |
| Hastelloy C276 | 0.05 mm/yr | 0.001 mm/yr | 1.2 mm/yr (Alloy 20) |
| Tantalum | 0.0005 mm/yr | N/A | 10x Cost Premium |
| Layer | Technology | Certification |
|---|---|---|
| Primary Barrier | Double Mechanical Seal | API 682 Plan 53B |
| Secondary Capture | Activated Carbon Bed (100kg) | EPA Method 25 |
| Tertiary Monitor | Helium Mass Spec Leak Detection | ISO 15848-1 HE |
1. AGV Can Loading → 2. Helium Leak Test (<10?? mbar·L/s) → 3. N? Purging (O?<0.3%) → 4. Submerged Filling (±0.05%) → 5. Vacuum Hood Retract → 6. Torque-Sealing (80-200 N·m) → 7. Weight Verification → 8. Laser Coding → 9. Automated Palletizing
Cycle Time: 72 seconds/can
Extreme Environment Engineering
? Corrosion Immunity: | **Component** | **Material Science**| |----------------------|------------------------------| | Flow Path| Zirconium R60702 (0.001mm/yr) | | Sensors| Diamond-Coated Probes| | Gaskets| Kalrez?6375 (-20°C to 327°C) | ? Explosion-Safe Architecture: 1. ATEX Zone 0 Certification (Category 1G) 2. SIL-3 Spark Detection (0.1s Response) 3. Nitrogen Inerting (O?<0.3%) ? Zero-Emission Operation: - 99.98% VOC Carbon Adsorption - Double Seal API 682 Plan 53B - Helium-Verified Integrity
? ATEX 2014/34/EU Zone 0 ? IECEx IEC 60079-0/1/7/31 ? FDA 21 CFR 173.315 ? SEMI F20 (Semiconductor Grade)
Celanese Chemical Facility:
"After implementing AF-23200X:
Output: 28 → 50 Cans/Hr (+79%)
Acid Loss: ↓97% (Triple Containment)
Corrosion Failures: 5/year → 0
ROI Period: 10 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
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