DualVol Pro DV-8000 SeriesAutomatic Inline Twin-Nozzle Volumetric Filling System for Chemical LiquidsPrecision Synchronized Filling • 60 Units/Hr • ±0.5% Accuracy • ATEX Zone 1 • Zero Cross-Contaminat
Automatic Inline Twin-Nozzle Volumetric Filling System for Chemical Liquids
Precision Synchronized Filling ? 60 Units/Hr ? ±0.5% Accuracy ? ATEX Zone 1 ? Zero Cross-Contamination
| Parameter | DV-8100 (Standard) | DV-8200X (ATEX) | DV-8300P (Pharma-Grade) |
|---|---|---|---|
| Capacity Range | 50ml-20L (±0.5%) | 50ml-20L (±0.8%) | 50ml-20L (±0.3%) |
| Throughput | 60 Units/Hr | 55 Units/Hr | 50 Units/Hr |
| Accuracy | ±0.5% Volumetric | ±0.8% | ±0.3% |
| Viscosity Range | 1-50,000 cP | 5-30,000 cP | 0.5-100,000 cP |
| Filling Technology | Servo Piston + Flow Meter<br>Flow Rate: 120L/min/Nozzle<br>Repeatability: ±0.2% | ATEX Diaphragm Pump | Peristaltic Pump (FDA) |
| Synchronization | SyncFlow? AI Control<br>Head-to-Head Variance: <0.3%<br>Response Time: <20ms | SIL-2 Certified | Pharma Data Integrity |
| Material Contact | 316L SS (Ra<0.8μm) | Hastelloy C276 | 316L EP (Ra<0.4μm) |
| Drip Control | Vacuum Suction (-0.6bar)<br>+ Laser-Cut Capillary Break<br>+ PTFE Nano-Coating | Spring-Loaded Nozzle | Ultrasonic Scraper |
| Container Compatibility | Bottles ? Jerrycans ? Pails<br>Materials: HDPE/Glass/Stainless<br>Neck Size: 15-80mm | UN-Certified | USP Containers |
| Changeover Time | <45s (Tool-Free) | <60s | <30s |
| Power | 380V/50Hz, 4.5kW | 24VDC Ex ia | 380V/50Hz, 4.0kW |
| Certifications | CE, ISO 9001 | ATEX Zone 1 | FDA 21 CFR 175.300 |
Performance Validation:
| Chemical | Viscosity | Nozzle 1 Accuracy | Nozzle 2 Accuracy | Variance |
|---|---|---|---|---|
| Acetone | 0.3 cP | ±0.42% | ±0.45% | 0.05% |
| Ethylene Glycol | 16 cP | ±0.38% | ±0.40% | 0.03% |
| Silicone Oil | 350 cP | ±0.48% | ±0.47% | 0.02% |
| Technology | Function | Performance |
|---|---|---|
| Isolated Paths | Dedicated Fluid Lines | 0.001ppm Carryover |
| Air-Knife Purge | 40bar Blowoff (0.2s Cycle) | 100% Path Decontamination |
| Quick-Change Heads | Magnetic Coupling | <5s Swap Time |
Industrial Chemicals
| Challenge | Innovation | Performance |
|---|---|---|
| Color Change | <30s Purge Cycle | <0.1ppm Residual |
| Static Control | Ionized Air Curtain (10? ions/cm3) | <0.1kV Surface Charge |
| VOC Emission | Activated Carbon Adsorption | 99.95% Capture |
Pharmaceuticals
cGMP Compliance:
Data Integrity:
| System | 21 CFR Part 11 Feature |
|---|---|
| Audit Trail | Blockchain Timestamping |
| E-Signatures | RSA-2048 Encryption |
Food & Cosmetics
| Requirement | Technical Solution |
|---|---|
| Cleanability | Tool-Free Disassembly |
| Allergen Control | Dedicated Change Kits |
| Oxygen Barrier | N? Flushing (O?<0.1%) |
1. Infeed Conveyor → 2. Dual-Nozzle Filling (±0.5%) → 3. Vacuum Drip Retract → 4. Torque Capping (5-50 N·m) → 5. Weight Verification → 6. Laser Coding → 7. Outfeed Palletizing
Cycle Time: 60 seconds/unit
Speed & Precision
? Synchronized Efficiency: | **Feature**| **Performance**| |-------------------------|------------------------| | Flow Matching| <0.3% Variance | | Response Time| 0.1ms| | Temp Compensation| ±0.5°C PID Control | ? Zero-Waste Design: 1. Vacuum Suction (-0.6bar) 2. Capillary Break Edge 3. PTFE Non-Stick Coating ? Industrial Durability: - Tungsten Carbide Components (2,200 Hv) - IP66 Washdown Protection - 100,000-Hour MTBF
? ATEX 2014/34/EU Zone 1 ? FDA 21 CFR 175.300 ? EHEDG EL Class I
BASF Chemical Packaging Line:
"After implementing DV-8200X:
Output: 35 → 60 Units/Hr (+71%)
Material Savings: 1.8% → 0.15%
Changeover Time: 22min → 45s
ROI Period: 5 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
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