Robotic Servo PalletizerEquipment Introduction:Coordinate palletizing can replace the tedious and repetitive labor of human operations to achieve fully automated production of machinery. It can operat
| Parameter | Standard Model | High-Speed Model | Standard Reference |
|---|---|---|---|
| Max. Payload Capacity | 1000 kg | 800 kg | ISO 8373:2021 |
| Cycle Time (Standard Layer) | 12 cycles/min | 18 cycles/min | ISO 9283:2022 |
| Position Accuracy | ±0.05 mm | ±0.08 mm | ISO 9283:2022 |
| Repeatability | ±0.02 mm | ±0.03 mm | ISO 9283:2022 |
| Pallet Size Compatibility | 1200×1000 mm to 1600×1400 mm | ISO 6780:2020 | |
| Ambient Temperature Range | -10°C to +50°C | IEC 60068-2-1 |
2.1 Robotic Manipulator
Structure: 6-axis articulated arm with carbon fiber reinforcement
Reach: 3100 mm (standard) / 4000 mm (extended)
Servo Motors: Direct-drive torque motors (0.001° resolution)
Protection: IP67 rated (washdown-ready)
2.2 Servo-Driven End Effectors
| Type | Technical Specification | Application Focus |
|---|---|---|
| Multi-Product Gripper | 24 independently controlled vacuum circuits | Mixed SKU palletizing |
| Force-Controlled Clamp | 1-25 kN adjustable grip (±0.1% accuracy) | Deformable packaging |
| Hybrid Tool | Vacuum + mechanical combination | Drums/boxes hybrid lines |
2.3 Precision Conveyance
Infeed System: Servo-driven roller conveyor (±0.5mm positioning)
Pallet Handling: Automated pallet dispenser with vision verification
| Characteristic | Specification | Compliance |
|---|---|---|
| Power Consumption (Peak) | 28 kW | IEC 61800-9-2 IE4 |
| Regenerative Energy Recovery | 25% energy reduction | ISO 50001:2018 |
| Noise Emission | ≤65 dB(A) @ 1m | ISO 4871:2019 |
| Vibration Level | <2.5 mm/s RMS | ISO 10816-3 |
4.1 Motion Control Architecture
Main Controller: Beckhoff CX2040 with TwinCAT 3
Servo Drives: EtherCAT communication (≤100 μs cycle time)
Real-time Performance:
Path following error: <0.1 mm
Jerk control: 5000 m/s3
4.2 Vision Guidance
3D Vision System: Time-of-flight camera (0.1mm depth resolution)
AI Algorithms:
Deformed package recognition
Predictive load stabilization
Self-optimizing layer patterns
| Metric | GZ-RSP1000 | Industry Average |
|---|---|---|
| Palletizing Efficiency | 98.5% | 92-95% |
| Product Damage Rate | ≤0.01% | 0.3-0.8% |
| Changeover Time | <90 sec | 15-30 min |
| MTBF (Robotic Arm) | 60,000 hours | 40,000 hours |
6.1 Integrated Safety Systems
Collision Detection: 6-axis torque monitoring (±1 Nm sensitivity)
Safety Controller: SIL 3/PLe certified (IEC 62061/ISO 13849)
Protected Zones: 3D LiDAR scanner (Type 3 per IEC 61496)
6.2 Global Certifications
| Region | Certification Standards |
|---|---|
| Global | ISO 10218-1/2, ANSI/RIA R15.06-2020 |
| EU | CE, EMC 2014/30/EU, MD 2006/42/EC |
| North America | UL 1740, NRTL (cCSAus) |
| Explosive Areas | ATEX II 2G Ex h IIC T4 |
Dynamic Load Analysis Report (FEM 1.001:2018)
Cycle Time Verification Video (ISO 9283 test protocol)
Safety Validation Package (ISO 13849 PL e documentation)
3D Simulation Models (Process Simulate format)
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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Over 30 years of experience, every time we produce in
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We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
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Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
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