Boost efficiency with our Automatic 200L Drum Filling Machine. High-precision quantitative weighing for non-foam liquids. Durable SUS304/316 construction for chemicals & oils. Features fast/slow dual-speed control. Get a quote!
Parameter Category | Detailed Specifications |
Maximum weighing capacity | 300kg |
Minimum sensing capacity | 0.1kg |
Filling range | 10-300kg |
Filling error | ≤0.1% |
Filling speed | 40-60 barrels/hour (depending on flow rate) |
Material of gun head | SUS304 stainless steel (optional SUS316L) |
Applicable container | ≤Ф600xh1000mm |
Power Supply | AC220/50Hz |
Air source used | 0.4-0.8Mpa |
Operating temperature | -10℃-50℃ |
Explosion-proof grade | None |
Standard roller conveyor | Empty bucket area -- 1m, weighing area -- 700mm, heavy bucket area -- 1m |
The entire system is manufactured using a PLC (Programmable Logic Controller), which has high stability and reliability, effectively reducing equipment failure rate and ensuring continuous production.
The filling head and pipeline are equipped with quick connectors, which are easy to disassemble and clean, saving maintenance time and ensuring the cleanliness of the filling process, especially suitable for food and pharmaceutical industries with strict hygiene requirements.
Adopts a two-stage automatic filling method, which can realize rapid filling in the early stage and slow filling in the later stage, effectively improving filling accuracy and avoiding material overflow.
It is equipped with an intelligent gun lifting function: when the filling head is not inserted into the barrel, the gun head will automatically lift to prevent material dripping and pollution; when the filling target value is reached, the filling head will automatically rise, realizing automatic operation.
Supports two filling methods: net weight and gross weight, which can be freely selected according to production needs, improving the flexibility of the equipment.
It can set and store 30 sets of formulas, which can be directly called when filling different specifications of products, avoiding repeated parameter setting and improving production efficiency.
The target filling volume can be freely set, which is suitable for various weight packaging requirements, covering the filling needs of 10-300kg, and is highly compatible.
It adopts one-click filling design, which is simple and easy to operate; at the same time, it is equipped with a manual operation mode, which can be switched in time when automatic operation fails, ensuring the smooth progress of production.
Equipped with an intelligent alarm function: when the filling error exceeds the standard, the equipment will automatically alarm and control the feed pump to stop working, avoiding unqualified products and material waste.
Dual display windows are designed to simultaneously display filling volume, number of filled barrels, cumulative filling amount and other data, facilitating operators to grasp production status in real time.
It has an intelligent barrel detection function: it can automatically identify the range of tare weight, and implement the function of no filling without a barrel, preventing empty filling and reducing material waste and equipment damage.
The operator manually places the empty 200L drum (or other applicable containers) on the roller conveyor of the empty bucket area, ensuring that the drum mouth is aligned with the filling head.
The operator presses the [Start] button to activate the filling system, and the equipment enters the automatic working state.
The filling head automatically moves down and inserts into the drum mouth to avoid material splashing during the filling process.
The system automatically detects the empty drum and removes the tare weight (the weight of the empty drum) to ensure the accuracy of the filling net weight.
The equipment starts automatic dual-speed filling: rapid filling is adopted in the early stage to improve filling efficiency, and slow filling is switched in the later stage to ensure filling accuracy; during the filling process, the dual display windows real-time display relevant data.
When the filling weight reaches the preset target value, the filling stops, and the filling head automatically rises to avoid material dripping.
The drip tray collects the residual liquid on the filling head to prevent material waste and equipment pollution.
The system detects the filling error and displays it in real time; if the error exceeds the standard, the equipment will automatically alarm.
The operator manually moves the filled drum from the weighing area to the heavy bucket area, and screws the cap to complete one filling process.
Repeat the above steps to realize continuous batch filling of 200L drums, adapting to large-scale production needs.
Chemical industry: Quantitative filling of non-foam chemical raw materials, such as solvents, resins, coatings, additives, and chemical intermediates, suitable for 200L standard drums.
Food industry: Filling of large-capacity food liquids, such as edible oil, syrup, fruit juice concentrate, edible additives, and food-grade solvents, meeting food hygiene standards.
Pharmaceutical industry: Quantitative filling of pharmaceutical raw materials, pharmaceutical intermediates, and non-foam pharmaceutical liquids, ensuring the accuracy and cleanliness of filling, complying with pharmaceutical production specifications.
Other industries: Filling of non-foam liquid materials in other fields, such as industrial lubricants, mineral oil, and water treatment agents, which need large-capacity (200L) packaging.
