Functional features:Product Settings - Store weight settings and related filling parameters for 20 different products, easy to operate and learnMulti stage filling - can be divided into two stages (fa
Precision 5L Liquid Ink Filling System
±0.08% Accuracy ? Bubble-Free ? Cross-Contamination Defense
| Parameter | IP-5100 (Standard) | IP-5200X (ATEX) | IP-5300E (Electronics Grade) |
|---|---|---|---|
| Capacity | 4.8-5.2L (±0.08%) | 4.8-5.2L (±0.1%) | 4.8-5.2L (±0.05%) |
| Throughput | 55 cans/hour | 50 cans/hour | 48 cans/hour |
| Accuracy | ±0.08% gravimetric | ±0.1% | ±0.05% |
| Viscosity Range | 10-500,000 cP | 50-300,000 cP | 5-50,000 cP |
| Filling Technology | Servo Piston + Mass Flow | ATEX Diaphragm Pump | Peristaltic Pump (PFA Lined) |
| Bubble Control | Vacuum Degassing (-0.8 bar) | Ultrasonic Cavitation | Laminar Flow + Pressure Cycling |
| Material Contact | 316L SS + PTFE | Hastelloy C276 | 316L EP (Ra<0.2μm) + PFA |
| Oxygen Barrier | N? Blanketing (O?<0.3%) | Same + O? Scavenger | Argon Purging (O?<0.1%) |
| Particle Control | ISO Class 6 | ISO Class 5 | ISO Class 3 (≥0.5μm) |
| Changeover Time | <45s (CIP Ready) | <50s | <40s (SIP Compatible) |
| Power | 220V/50Hz, 1.8kW | 24VDC Ex ia | 220V/50Hz, 1.5kW |
| Metal Ion Control | <1 ppm | <0.5 ppm | <10 ppb (Fe, Na, Cu) |
| Moisture Control | <100 ppm H?O | <50 ppm | <10 ppm (Karl Fischer) |
| Footprint (L×W×H) | 1600×1200×2000mm | 1800×1400×2200mm | 1700×1300×2100mm |
Performance Metrics:
| Ink Type | Bubble Reduction | Technology |
|---|---|---|
| Water-Based Flexo | 99.2% | Laminar Flow Nozzle |
| UV-Curable | 98.5% | Amber Light Filtration |
| Conductive Ink | 99.8% | Static-Dissipative Path |
| Layer | Technology | Performance |
|---|---|---|
| Metal Ions | Chelating Agent Injection | <10 ppb Residual |
| Dust | HEPA Filtration (ISO Class 3) | >99.99% @ 0.3μm |
| Cross-Color | 3-Step Solvent Flush | <1ppm Residual Colorant |
Digital Printing Inks
| Feature | Specification |
|---|---|
| Viscosity Stability | ±1% (ASTM D2196) |
| Color Consistency | ΔE<0.4 (ISO 2846-1) |
| Fast Drying Support | IR Path Heating (60°C) |
Electronics Functional Inks
Resistivity Control:
| Parameter | Precision |
|---|---|
| Conductive Inks | ±0.5% Ω/sq |
| Dielectric Inks | ±1% Dk/Df |
Static Protection:
Ionized Air Curtain (<10? Ω)
Grounding Verification (<5Ω)
Packaging Inks
| Component | Certification |
|---|---|
| Food Contact | FDA 21 CFR 175.300 |
| Migration Limits | EUPIA/ Swiss Ordinance |
| Allergen Control | Dedicated Fluid Paths |
7" HMI with InkOS?
AI-Driven Features:
Clog Prevention AI:
| Risk Factor | Preventive Action |
|---|---|
| Viscosity Spike | Solvent Pulse Flush |
| Temp Drop >2°C | Path Preheating |
Color Shift Alert:
| Anomaly | Resolution |
|---|---|
| ΔE>0.5 | Auto Flow Adjustment |
| Pigment Settling | Ultrasonic Agitation |
? ATEX 2014/34/EU (IP-5200X) ? FDA 21 CFR 175.300 ? ISO 9001:2015 ? IECQ QC 080000 (IP-5300E) ? RoHS/REACH
1. AGV Can Loading → 2. N? Purging (O?<0.3%) → 3. Viscosity-Temp Scan → 4. Precision Filling (±0.08%) → 5. Ultrasonic Bubble Disruption → 6. Capillary Drip Cut → 7. Torque-Controlled Sealing → 8. Metal Ion Scan
Cycle Time: 65 seconds/can
DIC Corporation Case Study:
*"After 8 months using IP-5300E for conductive ink:
Output: 30 → 48 cans/hour (+60%)
Resistivity Variance: ±8% → ±0.4%
Metal Contamination: 120ppb → <5ppb
ROI: 6 months"*
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
