The equipment is mainly used for water agent kind of liquid bottles, packaging, can be applied to a variety of different types of containers. It can form a production line with capping machine and lab
Intelligent 4000 BPH Canning System for Viscous Liquids
±0.05% Accuracy ? 50-1,000,000 cP ? EHEDG/ISO22000 Certified ? Industry 4.0 Ready
| Parameter | Oil Mode | Cream Mode | Honey Mode |
|---|---|---|---|
| Capacity | 100ml-1L (±0.05%) | 100ml-1L (±0.08%) | 100ml-1L (±0.06%) |
| Throughput | 4000 bottles/hour | 4000 bottles/hour | 4000 bottles/hour |
| Accuracy | ±0.05% gravimetric | ±0.08% | ±0.06% |
| Viscosity Range | 1-500,000 cP | 5,000-800,000 cP | 50-1,000,000 cP |
| Filling Technology | Mass Flow Coriolis Meter | Servo Piston + Vacuum Assist | Heated Screw Auger (45°C) |
| Key Innovation | N? Blanketing (O?<0.1%) | Ultrasonic Deaeration | Crystallization Control |
| Material Contact | 316L EP (Ra<0.2μm) | Ceramic-Coated Path | Tungsten Carbide Auger |
| Temp Control | 25°C±0.3°C | 15°C±0.5°C | 45°C±0.5°C |
| Changeover Time | <90s (Auto-Purge) | <100s | <85s |
| Cleanability | CIP 15-min Cycle | SIP/CIP 18-min Cycle | Steam Sterilization |
| Residual Control | <0.01ml (Capillary Break) | <0.005ml (Reverse Suction) | <0.003ml (Teflon Scraper) |
| Power | 480V/60Hz, 18kW | 480V/60Hz, 22kW | 480V/60Hz, 25kW |
| Certifications | FDA/EC1935 | EHEDG EL Class I | ISO22000 |
Performance Metrics:
| Product | Viscosity | Flow Rate | Precision |
|---|---|---|---|
| Olive Oil | 80 cP | 2.2L/sec | ±0.03% |
| Shea Butter | 250,000 cP | 0.8L/sec | ±0.07% |
| Manuka Honey | 500,000 cP | 0.6L/sec | ±0.05% |
| Product | Oxygen Control | Foam Prevention | Contamination Barrier |
|---|---|---|---|
| Edible Oil | N? Sparging (O?<0.1%) | Laminar Flow Design | ISO Class 5 Enclosure |
| Cosmetic Cream | Vacuum Degassing (-0.8 bar) | Ultrasonic Cavitation | HEPA Filtration (ISO 4) |
| Raw Honey | CO? Headspace Purging | Pulsed Pressure Cycling | Laser Particle Detection |
SmartCan? Control Hub
Real-Time Monitoring:
| Parameter | Sensor | Precision |
|---|---|---|
| Density | Coriolis Meter | ±0.0001 g/ml |
| Oxygen Residual | Zirconia Cell | 0.01% |
| Fill Height | 3D Laser Scanner | ±0.15mm |
| Seal Integrity | Vacuum Decay Tester | 0.05 mbar/min |
1. AGV Pallet Loading → 2. UV-C Decontamination → 3. N? Purging (O?<0.5%) → 4. Precision Filling (±0.05%) → 5. Vacuum Suction Retraction → 6. Torque-Sealing (5-60 N·m) → 7. 100% Vision Inspection → 8. Blockchain Trace Coding
Cycle Time: 0.9 seconds/bottle
? FDA 21 CFR 110/117 ? EHEDG EL Class I (Certificate #MF2024-881) ? ISO 22000:2018 ? CE EN 1672-2 ? BRCGS AA+
Unilever Case Study:
*"After 8 months using MF-10000:
Output: 2,200 → 4,000 BPH (+82%)
Product Loss:
Olive Oil: 1.8% → 0.03%
Body Cream: 3.5% → 0.07%
Honey: 4.2% → 0.05%
Annual Savings: $386,000
ROI: 5.2 months"*
Precision Engineering:
? Nano-Accuracy Architecture: - Dual Coriolis Meters (0.02% baseline) - AI-Driven Temp Compensation (±0.005%/°C) - 100Hz Real-Time Density Feedback ? Cross-Contamination Defense: | **Technology**| **Performance**| |-------------------------|---------------------------| | Quick-Change Paths| <1ppm Residual (HPLC)| | Self-Sealing Couplings | Zero Cross-Contact| | CIP Validation Ports| ATP<5 RLU Post-Clean| ? Universal Viscosity Mastery: - 50-1,000,000 cP Range - Shear Rate Control (50-5000 s?1)
| Package | Target Product | Key Feature | Value Add |
|---|---|---|---|
| OilPro? | Edible Oils | Zirconium Oxygen Analyzer | Peroxide Value <1 meq/kg |
| CreamExpert? | Cosmetics | Ultrasonic Homogenizer | 0% Air Entrapment |
| HoneyMaster? | Raw Honey | Crystallization Inhibitor | 0% Sugar Bloom |
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
