1.This machine adoptPLC control systemcombine withweight systemto control all machine.2.Usefixed flow pipelineto set parameter.3.Adopt large flow qualityto control toreach approaching numerical( the s
Precision Grease & Butter Weighing Filling System
±0.05% Gravimetric Accuracy ? 50-1,000,000 cP ? Heated Path ? Zero-Residual
| Parameter | BM-5100 (Food Grade) | BM-5200X (Industrial) | BM-5300H (High-Temp) |
|---|---|---|---|
| Capacity | 1-20kg (±0.05%) | 1-20kg (±0.08%) | 1-20kg (±0.06%) |
| Throughput | 200 Drums/Hour | 180 Drums/Hour | 160 Drums/Hour |
| Accuracy | ±0.05% Gravimetric | ±0.08% | ±0.06% |
| Viscosity Range | 50,000-1,000,000 cP | 100,000-2,000,000 cP | 500-800,000 cP @ 150°C |
| Filling Technology | Heated Screw Auger + Dual Load Cells | Same + Pressure Compensator | High-Temp Piston |
| Material Contact | 316L EP (Ra<0.4μm) | Hastelloy C276 | Titanium Gr.12 |
| Heating System | 40-80°C (±0.5°C) | 40-80°C (±1°C) | 50-150°C (±0.3°C) |
| Residual Control | Teflon Scraper + Vacuum Suction (<0.05ml) | Same | Ceramic Wiper System (<0.01ml) |
| Drip-Free System | Coanda Adhesion Nozzle | Spring-Loaded Retract | Laser-Cut Capillary Break |
| Changeover Time | <90s (Tool-Free) | <100s | <85s |
| Power | 380V/50Hz, 7.2kW | 380V/50Hz, 8.5kW | 380V/50Hz, 10kW |
| Cleanability | CIP 20-min Cycle | Solvent Purge System | High-Pressure Steam |
| Certifications | EHEDG/FDA/USDA | ATEX Zone 1/SIL-2 | API 607/ISO 6743 |
Metrology Advantages:
| Feature | BM-5100 Performance | Industry Standard |
|---|---|---|
| Resolution | 0.5g @ 20kg | 2-5g |
| Temp Stability | ±0.0008%/°C (ASTM E74) | ±0.02%/°C |
| Vibration Immunity | >98% (ISO 10816-3) | 70-85% |
| Viscosity | Filling Mode | Flow Rate | Precision |
|---|---|---|---|
| <300,000 cP | Heated Gravity Flow | 5kg/min | ±0.07% |
| 300k-800k cP | Servo-Driven Auger | 3kg/min | ±0.05% |
| >800k cP | Pulsed Piston | 2kg/min | ±0.09% |
Food-Grade Butter/Grease (BM-5100)
| Feature | Certification |
|---|---|
| EHEDG EL Class I | Ra<0.4μm Surface |
| USDA Organic | Non-GMO Material Path |
| Allergen Control | Dedicated CIP Circuits |
Industrial Lubricants (BM-5200X)
Extreme Pressure Compatibility:
| Additive | Material Solution |
|---|---|
| Molybdenum Disulfide | Tungsten Carbide Path |
| Zinc Dialkyldithiophosphate | Kalrez?6375 Seals |
Explosion Safety:
High-Temp Greases (BM-5300H)
| Component | Specification |
|---|---|
| 150°C Continuous | Titanium Path + Ceramic Insulation |
| Thermal Stability | ±0.3°C PID Control |
| Silicon-Free | 0ppm Contamination Guarantee |
10" HMI with GreaseOS?
AI-Driven Features:
Predictive Maintenance:
| Component | Alert Threshold |
|---|---|
| Screw Wear | Torque >120% Baseline |
| Seal Degradation | Friction >8N |
Quality Sentinel:
| Anomaly | Action |
|---|---|
| Density Shift >0.5% | Auto-Calibration |
| Temp Variance >1°C | Flow Rate Adjustment |
? FDA 21 CFR 110/117 (BM-5100) ? ATEX 2014/34/EU Zone 1 (BM-5200X) ? ISO 6743-9 (BM-5300H) ? EHEDG EL Class I ? SIL-2 (IEC 61508)
1. Drum Positioning → 2. Path Heating (40-80°C) → 3. Tare Weighing (±0.01%) → 4. Submerged Filling (±0.05%) → 5. Teflon Wall Scraping → 6. Vacuum Suction (<0.05ml Residual) → 7. Coanda Nozzle Retraction → 8. Weight Verification
Cycle Time: 18 seconds/drum
Shell Lubricants Report:
*"After 12 months using BM-5200X:
Accuracy: ±0.28% → ±0.06%
Grease Waste: 4.5% → 0.07% ($380k/year saved)
Downtime: 8% → 0.9%
ROI: 6 months"*
Precision Engineering:
? Gravimetric Superiority: - Dual Load Cells (0.05% OIML R60 Class 0.5) - Air Buoyancy Compensation (ISO 8655) - 100Hz Real-Time Weight Sampling ? Zero-Residual Architecture: | **Technology**| **Performance**| |-------------------------|-------------------------| | Teflon Scraper | 99.98% Product Recovery | | Vacuum Suction | -0.8bar Residual Removal | | Coanda Nozzle| Adhesion Flow Design| ? Extreme Viscosity Handling: - 2 Million cP Capability - Auto-Temp Control (±0.5 cP/°C) - Shear Rate Optimization (50-5000 s?1)
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
