A soft tube filling and sealing machine is mainly used for plastic tube filling and sealing. It has been widely used in the fields of pharmacy, cosmetic, food and chemical etc.This machine function is
Automatic Face Wash Cream Tube Filling & Sealing System
200 Tubes/Min ? ±0.5% Accuracy ? ISO 22716/GMPC Certified ? Zero Active Ingredient Loss
| Parameter | PF-8100 (Standard) | PF-8200P (Pharma-Grade) | PF-8300H (High-Viscosity) |
|---|---|---|---|
| Fill Volume | 15-200ml (±0.5%) | 15-200ml (±0.3%) | 15-200ml (±0.4%) |
| Throughput | 200 Tubes/Min | 180 Tubes/Min | 170 Tubes/Min |
| Viscosity Range | 10,000-300,000 cP | 5,000-200,000 cP | 50,000-500,000 cP |
| Filling Technology | Servo Piston + Mass Flow Meter | Peristaltic Pump (FDA) | Heated Screw Auger |
| Sealing Method | Ultrasonic Cold Seal | Induction Sealing | Laser Fusion |
| Material Contact | 316L EP (Ra<0.4μm) | 316L EP (Ra<0.2μm) | Ceramic-Coated Path |
| Oxygen Control | <0.005 cc/tube/day | <0.002 cc/tube/day | <0.01 cc/tube/day |
| Residual Control | <0.01ml (Teflon Scraper + Vacuum Suction) | <0.005ml | <0.008ml |
| Cleanroom Class | ISO Class 7 | ISO Class 5 | ISO Class 6 |
| Changeover Time | <3 min (Tool-Free) | <3.5 min | <2.8 min |
| Certifications | ISO 22716/GMPC | FDA 21 CFR 210/211 | ISO 15378 |
Performance Data:
| Active Ingredient | 12-Month Retention | Industry Standard |
|---|---|---|
| Vitamin C | 98.5% | 85-90% |
| Salicylic Acid | 99.2% | 88-92% |
| Niacinamide | 98.8% | 90-93% |
Dual-Stage Homogenization:
Anti-Sedimentation:
| Technology | Performance |
|---|---|
| Pulsed Filling | 99.5% Suspension Uniformity |
| Teflon-Coated Path | Zero Particle Adhesion |
| Component | Technology | Performance |
|---|---|---|
| Filling Nozzle | Suspended Non-Contact Design | Zero Tube Contamination |
| Tube Alignment | AI Vision Guidance (±0.2mm) | 100% Precision Docking |
| Static Control | Ionized Air Curtain (10? ions/cm3) | <5V Surface Charge |
Medical-Grade Sterility Assurance
? Triple Aseptic Barrier: 1. H14 HEPA Filtration (ISO Class 5) 2. VHP Sterilization Tunnel 3. RTP Transfer Ports ? Material Safety: | **Certification** | **Standard** | |-------------------|----------------------------| | USP Class VI| Zero Extractables | | EC1935/2004 | Heavy Metal-Free| | Halal Certified | Animal-Derived Material Free |
Hypoallergenic Formula Optimization
Preservative-Free Filling:
| Technology | Performance |
|---|---|
| Oxygen Control | O?<0.1% (GC-MS Verified) |
| Microbial Barrier | 99.999% Inhibition (ISO 11930) |
Fragrance Preservation:
**10" Touchscreen HMI with DermaOS?**
AI-Powered Features:
Adaptive Filling:
| Anomaly | Auto-Correction |
|---|---|
| pH Fluctuation >0.3 | Flow Rate Adjustment |
| Viscosity Shift >10% | Temperature Compensation (±0.5°C) |
100% In-Line QC:
| Inspection Item | Precision |
|---|---|
| Seal Integrity | 5μm Defect Detection |
| Fill Volume | ±0.3ml Accuracy |
| Print Alignment | 0.2mm Deviation Alert |
Precision Engineering
? Dual Closed-Loop Control: - Mass Flow Meter (±0.1% Baseline Accuracy) - Precision Load Cells (0.01g Resolution) ? Anti-Drip Technology: | **Component** | **Residual Volume** | |----------------------|-----------------------| | Capillary Break| Zero Stringing | | Vacuum Suction | <0.005ml | | Teflon Wiper | 360° Tube Cleaning |
Flexible Production
| Feature | Technology | Value |
|---|---|---|
| 3-Min Changeover | Magnetic Quick-Change Heads | 98% Uptime Improvement |
| Formula Memory | 1,000 Cloud-Stored Recipes | 1-Second Product Switch |
| Multi-Format | 15-200ml Adaptive (Irregular Tubes) | Zero Retrofit Costs |
L'Oréal Shanghai Plant Report:
“After implementing PF-8100:
Output: 80 → 200 Tubes/Min (+150%)
Active Ingredient Loss: 8.5% → 0.12%
Annual Savings: $420,000
ROI Period: 5.2 Months”
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
