Product Overview:

The Industrial 200L Oil Drum Fillers, Reliable Tote & Lubricant Filling Machines are engineered for precision, speed, and safety in demanding industrial settings. Designed to handle high-volume filling of standard 200L (55-gallon) drums, Intermediate Bulk Containers (IBCs/Totes), and specialized containers for lubricants, these robust systems streamline operations while minimizing waste and operator risk. Ideal for lubricant blending plants, chemical processors, oil terminals, and industrial facilities managing viscous fluids, these fillers deliver exceptional accuracy (±0.1% to ±0.5%), enhanced operator safety, and reliable, low-maintenance performance. Their versatile design accommodates a wide range of fluid viscosities, from light solvents to heavy greases.

Detailed Product Description:

1. Core Function & Versatility:

• Oils: Hydraulic, gear, transformer, motor, base, synthetic.

• Lubricants & Greases: Light to heavy viscosities (often up to 100,000 cP or more).

• Chemicals: Solvents, additives, surfactants (check material compatibility).

• Other Viscous Liquids: Adhesives, sealants, syrups, etc.

• Multi-Container Handling: Seamlessly fills 200L Steel & Plastic Drums, IBC Totes (typically 1000L), and various Lubricant Containers (pails, kegs, smaller drums) on a single platform. Quick-change fixtures or adjustable components enable rapid switchovers.

• Broad Fluid Compatibility: Engineered to handle diverse industrial fluids, including:

2. Precision Filling Technology:

• Gravimetric (Weight-Based) Filling: (Highly Recommended for Accuracy & Value) Utilizes high-precision load cells integrated into the filling head or platform. Achieves exceptional fill accuracy, typically ±0.1% to ±0.5% of target weight, regardless of fluid viscosity, temperature, or foaming. Ideal for high-value products and batch consistency. PLC-controlled cut-off.

• Volumetric Filling: (Alternative Option) Employs positive displacement pumps (gear, piston, lobe - chosen based on viscosity) with high-resolution flow meters. Accuracy depends on viscosity stability but can be suitable for less critical applications. Requires calibration for different fluids.

• Automatic Nozzle Control: Programmable retractable nozzles descend into the container opening, minimizing splashing, aerosol generation, and static discharge risk. Sealing nozzles are available for volatile or hazardous products.

3. Key Features for Reliability & Safety:

• Integrated Grounding System: Essential static control with clamps and continuous monitoring alarms to prevent sparks during flammable fluid handling.

• Vapor Containment: Optional fume hoods, vapor recovery nozzles, or local exhaust ventilation (LEV) connections for volatile organic compounds (VOCs) or hazardous atmospheres.

• Spill Containment: Drip trays and optional integral spill decks.

• Safety Interlocks: Prevent operation unless grounding is confirmed and guards are in place.

• Emergency Stop Buttons: Strategically located for immediate shutdown.

• Robust Construction: Heavy-duty welded steel or stainless-steel frame designed for continuous industrial duty cycles. Corrosion-resistant components in contact with fluids (stainless steel, specialized plastics).

• Operator Safety Focus:

• Overfill Protection: Multiple safeguards (nozzle sensors, weight limits, flow timers) prevent costly and dangerous overfills.

• High-Quality Components: Industrial-grade pumps, valves, sensors, and controls (e.g., Siemens, Allen-Bradley PLCs, Schneider HMIs) ensure longevity and minimize downtime.

• Low Maintenance Design: Easy-access components, self-draining options, and robust construction reduce service requirements.

4. Control & Operation:

• Recipe Management (store fill weights/settings for different products & containers).

• Production Counting (total fills, batches).

• Real-time Weight/Volume Display.

• Diagnostics & Fault Logging.

• Access Control (password protection for settings).

• User-Friendly HMI (Human-Machine Interface): Color touchscreen panel for intuitive operation. Features include:

• Programmable Logic Controller (PLC): Provides precise control over the entire filling cycle, sequencing, and safety interlocks.

• Semi-Automatic Operation: Operator positions container, initiates fill cycle (footswitch/pushbutton), and removes filled container. Ideal for flexibility and lower throughput.

• Automatic Operation: (Optional/Upgrade) Integrates with conveyors for automatic container handling, positioning, and ejection, maximizing throughput for high-volume lines.

5. Performance & Throughput:

• High Fill Speeds: Optimized pump sizing and flow paths enable rapid filling cycles (e.g., filling a 200L drum in 30-90 seconds, depending on fluid viscosity and pump type).

• Consistent Accuracy: Gravimetric systems deliver unparalleled repeatability, reducing product giveaway and ensuring compliance.

• Reduced Waste: Precision filling minimizes overfills and costly product loss. Clean nozzle retraction reduces drips.

6. Applications & Industries:

• Lubricant Manufacturing & Blending Plants

• Oil Refineries & Terminals

• Chemical Processing & Distribution

• Automotive & Industrial Fluids Packaging

• Food-Grade Oils & Fats (with appropriate sanitary design)

• Adhesives & Sealants Manufacturing

• Any industry requiring precise, safe, high-volume filling of drums, totes, or containers with oils, lubricants, or viscous liquids.

7. Benefits Summary:

• Unmatched Accuracy: Minimizes product giveaway and ensures quality.

• Enhanced Safety: Protects operators and facilities from spills, static, and fumes.

• Increased Productivity: Faster fills, reduced manual handling, quick changeovers.

• Reduced Waste & Cost Savings: Precise fills and minimized drips.

• Versatility: Handle drums, totes, and various lubricant containers on one machine.

• Reliability & Durability: Industrial construction for continuous operation.

• Compliance: Aids in meeting safety (OSHA, ATEX), environmental, and quality standards.

• Improved Operator Ergonomics: Reduces strain and fatigue.

This description emphasizes the machine's core strengths: precision, safety, versatility across container types (Drums, Totes, Lubricant Pails/Kegs), reliability for industrial environments, and its suitability for the challenging task of filling oils and lubricants. It clearly differentiates it from simpler or less capable filling equipment.

APPLICABLE BARREL TYPE

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Company Certificate

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We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.

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Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

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