PrecisionFill PF-5000 SeriesSemi-Automatic 200L Drum/IBC Filling System for Paints & LiquidsIndustrial-Grade Gravimetric Accuracy • 25 Drums/Hr • ±0.15% Tolerance • Splatter-Free • ATEX/FDA Dual C
Semi-Automatic 200L Drum/IBC Filling System for Paints & Liquids
Industrial-Grade Gravimetric Accuracy ? 25 Drums/Hr ? ±0.15% Tolerance ? Splatter-Free ? ATEX/FDA Dual Compliance
| Parameter | PF-5100 (Standard) | PF-5200X (ATEX) | PF-5300F (Food-Grade) |
|---|---|---|---|
| Capacity | 200L (±0.15%) | 200L (±0.2%) | 200L (±0.1%) |
| Throughput | 25 Drums/Hour | 22 Drums/Hour | 20 Drums/Hour |
| Accuracy | ±0.15% Gravimetric | ±0.2% | ±0.1% |
| Viscosity Range | 50-500,000 cP | 100-300,000 cP | 10-1,000,000 cP |
| Filling Technology | Servo Piston + Coriolis Meter | ATEX Gear Pump | Peristaltic Pump (FDA) |
| Material Contact | 316L SS (Ra<0.8μm) | Hastelloy C276 | Electropolished 316L (Ra<0.4μm) |
| Splatter Control | Vacuum-Assisted Submerged Nozzle | Air Cushion Technology | Coanda Adhesion Flow |
| Container Compatibility | Drums ? IBCs ? Jerrycans<br>Lid Types: Bung ? DIN ? Tri-Clamp | Same + Safety Containers | Aseptic RTP Port |
| Weighing System | 4-Point Load Cells<br>Resolution: 0.05kg<br>OIML R51 Certified | Same + SIL-2 Certification | FDA 21 CFR Part 11 |
| Changeover Time | <90s (Tool-Free) | <120s | <80s |
| Power | 380V/50Hz, 8.5kW | 24VDC Ex ia | 380V/50Hz, 7.2kW |
| Certifications | CE, ISO 9001 | ATEX Zone 2 | FDA 21 CFR 175.300 |
Performance Validation:
| Material | Viscosity | Residual Splatter | Industry Standard |
|---|---|---|---|
| Latex Paint | 20,000 cP | <0.5ml | 15-25ml |
| Epoxy Resin | 80,000 cP | <0.8ml | 20-40ml |
| Solvent-Based Coating | 300 cP | 0ml | 5-10ml |
| Component | Technology | Performance |
|---|---|---|
| Load Cells | Temperature-Compensated Strain Gauges | ±0.05% FS Accuracy |
| Air Buoyancy | Real-Time Atmospheric Compensation | ±0.1% Environmental Error |
| Flow Control | Adaptive PID Algorithm | ±0.15% Bag-to-Bag Consistency |
Paints & Coatings
| Challenge | Innovation | Certification |
|---|---|---|
| Skin Formation | Nitrogen Blanketing (O?<0.1%) | ASTM D1544 |
| Color Separation | Low-Shear Paddle Agitator | ΔE<0.5 (ASTM D2244) |
| VOC Emission | Activated Carbon Adsorption | EPA Method 25 |
Chemical Solvents
Explosion Safety:
Material Compatibility:
| Chemical | Compatibility |
|---|---|
| Acetone | Hastelloy C276 Path |
| Xylene | PTFE-Lined Components |
| MIBK | Zirconium Alloy Seals |
Food-Grade Liquids
| Feature | EHEDG Compliance |
|---|---|
| Cleanability | Ra<0.4μm Electropolished |
| Seal Material | FDA Silicone (Platinum-Cured) |
| Data Integrity | 21 CFR Part 11 Audit Trail |
**10" HMI with PaintOS?**
AI-Driven Features:
Quality Assurance:
| Parameter | Action |
|---|---|
| Viscosity Shift >10% | Flow Profile Adjustment |
| Density Variance >0.5% | Formula Correction |
Preventive Maintenance:
| Component | Alert Threshold |
|---|---|
| Pump Wear | Vibration >4.5mm/s |
| Seal Degradation | Friction >10N |
1. Manual Container Loading → 2. Auto-Nozzle Alignment (±1mm) → 3. Submerged Filling (±0.15%) → 4. Vacuum Nozzle Retraction → 5. Torque-Controlled Lid Sealing (30-100 N·m) → 6. Weight Verification → 7. Palletizing
Cycle Time: 144 seconds/drum
Precision Engineering
? Zero-Waste Architecture: | **Technology**| **Performance**| |-------------------------|------------------------| | Capillary Break Valve | <0.1ml Residual| | Coanda Adhesion | 0 Droplet Formation | | Overflow Prevention | 0.1% Cutoff Accuracy| ? Splatter-Free Guarantee: 1. -0.8bar Vacuum Suction 2. Laminar Flow Nozzle Design 3. Nano-Hydrophobic Coating ? Industrial Durability: - Tungsten Carbide Contact Points (2,200 Hv) - IP66 Washdown Protection - 100,000-Hour MTBF
? ATEX 2014/34/EU Zone 2 ? FDA 21 CFR 175.300 ? EHEDG EL Class I ? ISO 9001:2015
PPG Industrial Coatings:
"After implementing PF-5200X:
Output: 15 → 25 Drums/Hour (+67%)
Material Savings: 2.8% → 0.18%
VOC Emissions: ↓92% (Carbon Adsorption)
ROI Period: 6.5 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
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Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
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Whatsapp: 008618016442021
E-mail: [email protected]
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