Shanghai Guangzhi’s Double Station Drum Filler achieves ±0.1% accuracy for 20-200L drums. Fills oils, paints, ink & pastes at 10-15 drums/hour with ATEX & spill-proof technology.
Shanghai Guangzhi Automation’s Double Station Drum Filling Machine delivers synchronized filling for industrial liquids (oil/paint/ink/paste) into 20-200L steel/plastic drums. Featuring servo-driven volumetric control (±0.1% accuracy), ATEX-certified safety, and zero-spill technology, it maximizes throughput while reducing waste by 99%.
1. High-Precision Dual Filling
±0.1% Volumetric Accuracy: Dual servo-coriolis mass flow meters handle viscosity from 1-500,000 cP (inks to greases).
Auto Viscosity Adaptation: Real-time PID adjustment for shear-thinning/thickening fluids.
2. Explosion-Proof Safety (Optional)
ATEX Zone 1/21 Certified: Pressurized panels, IP66 motors & non-sparking pneumatics for solvents/combustibles.
Vapor Recovery System: Sealed filling nozzles with nitrogen purge (residual O? <0.5%).
3. Zero-Spill Operation
Smart Drum Sealing: Pneumatic cone valves create leak-proof seal before/during/after filling.
Drip Trays & Splash Guards: 316L stainless steel CIP-compliant design.
4. Fully Automated Integration
Dual-Robot Arm Clamping: Auto-aligns drums (?290-600mm) on 2 independent stations.
PLC + SCADA Connectivity: OPC UA/Modbus TCP sync with batching systems & MES.
| Parameter | Standard Model | ATEX Model |
|---|---|---|
| Filling Range | 20-200L | 20-180L |
| Accuracy | ±0.1% of setpoint | ±0.15% |
| Max Viscosity | 500,000 cP | 300,000 cP |
| Filling Speed | 10-15 drums/hour | 8-12 drums/hour |
| Drum Compatibility | Steel/PE/HDEP (290-600mm ?) | Steel only (290-550mm ?) |
| Power Supply | 380V/50Hz, 15kVA | 24V DC Intrinsic Safety |
| Pressure Rating | 1.0 MPa | 0.8 MPa |
| Footprint (L×W×H) | 3500×2500×2200mm | 3800×2500×2200mm |
Oil & Lubricants:
Heating jackets for bitumen (0-150°C)
API-compliant custody transfer reports
Paints & Inks:
| Pigment Loading | Shear Rate Control | Cleaning Cycle |
|---|---|---|
| 70% solids | 500-50,000 s?1 | <8 min CIP |
Chemical Pastes:
Teflon-coated augers for silicone/caulk
Anti-cavitation pumps for filled resins
Automotive Paint Case Study
Challenge: Manual filling caused 3.2% waste & 6 drums/hour throughput
Solution: Dual-station filler with automatic viscosity compensation
Result:
15 drums/hour (+150%)
0.08% waste
ROI in 7 months
Certifications: CE, ATEX, ASME BPE, SIL 2
Critical Options:
Drum lid placement/threading system
In-line viscosity/density analyzer (±1%)
Net weight filling mode for foaming liquids
24/7 Smart Support:
Remote diagnostics via IIoT gateway
Critical parts (flow meters/seals) shipped in 72h
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
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Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
