High-speed inline filling system for 200L paint drums. Features color consistency technology, ±0.1% gravimetric accuracy, EHEDG/FDA compliance, and 45 drums/hour throughput.
Automatic Inline 200L Drum Filling System for Architectural Wall Paints
High-Speed Precision ? 45 Drums/Hr ? ±0.1% Accuracy ? Zero-Foam Technology ? EHEDG/FDA Dual Compliance
| Parameter | PF-2100 (Standard) | PF-2200H (High-Viscosity) | PF-2300P (Low-VOC) |
|---|---|---|---|
| Capacity | 200L (±0.1%) | 200L (±0.15%) | 200L (±0.08%) |
| Throughput | 45 Drums/Hr | 40 Drums/Hr | 42 Drums/Hr |
| Accuracy | ±0.1% Gravimetric | ±0.15% | ±0.08% |
| Viscosity Range | 100-500,000 cP | 5,000-1,000,000 cP | 50-300,000 cP |
| Paint Compatibility | Latex ? Acrylic ? Silicone ? Epoxy ? Alkyd | Thixotropic Paints | Low-VOC/Waterborne |
| Filling Technology | Dual Gear Pumps + Coriolis Meter<br>Flow Rate: 250L/min<br>Density Accuracy: ±0.05% | Progressive Cavity Pump | Peristaltic Pump |
| Foam Control | Vacuum Submerged Filling (-0.6bar)<br>+ Ultrasonic Defoaming (40kHz)<br>+ Coanda Adhesion Nozzle | Same + N? Blanketing | Coanda Nozzle Only |
| Color Consistency | In-line Spectrophotometer<br>ΔE<0.3 (CIELab)<br>±0.5% Batch Variance | Same | Laser Diffraction Sensor |
| Cleanability | CIP 15-min Cycle<br>ATP<5 RLU Validation<br>Tool-Free Disassembly | Same | SIP/CIP 12-min Cycle |
| Material Contact | 316L EP (Ra<0.4μm) | Hardox 500 + Tungsten Carbide | Glass-Lined Path |
| VOC Containment | Activated Carbon Adsorption<br>99.97% Efficiency<br>50kg Carbon Bed | + Catalytic Oxidizer | Closed-Loop System |
| Changeover Time | <90s (Auto-Tooling) | <120s | <75s |
| Power | 480V/60Hz, 15kW | 480V/60Hz, 18kW | 480V/60Hz, 14kW |
| Certifications | CE, ISO 9001 | EHEDG EL Class I | FDA 21 CFR 175.300 |
Performance Validation:
| Paint Type | Base Color | Batch Variance ΔE | Industry Standard |
|---|---|---|---|
| White Latex | RAL 9010 | 0.21 | 0.8-1.5 |
| Beige Acrylic | RAL 1001 | 0.18 | 0.7-1.2 |
| Gray Epoxy | RAL 7030 | 0.24 | 1.0-1.8 |
| Technology | Function | Performance |
|---|---|---|
| Vacuum Submersion | -0.6bar ±0.05bar | 0mm Foam Height |
| Ultrasonic Cavitation | 40kHz Frequency | 100% Bubble Collapse |
| Coanda Nozzle | Laser-Cut Adhesion Edge | 0% Splatter |
1. AGV Drum Loading → 2. Auto-Lid Removal → 3. Nitrogen Purging (O?<0.3%) → 4. Dual-Head Filling (±0.1%) → 5. Vacuum Defoaming → 6. Torque-Sealing (80-200 N·m) → 7. Color Verification → 8. Laser Batch Coding → 9. Palletizing
Cycle Time: 80 seconds/drum
Precision & Efficiency
? Color-Perfect Architecture: | **Component** | **Performance**| |----------------------|------------------------| | Spectrophotometer | 0.1nm Resolution | | AI Color Matching| ±0.5% Formula Accuracy | | Viscosity Control| ±1% Brookfield| ? Foam-Free Guarantee: 1. Vacuum Submerged Filling 2. 40kHz Ultrasonic Agitation 3. Coanda Adhesion Technology ? Industrial Reliability: - Tungsten Carbide Components (2,200 Hv) - IP66 Washdown Protection - 100,000-Hour MTBF
? EHEDG EL Class I (Certificate #EH-2024-552) ? FDA 21 CFR 175.300 ? ISO 9001:2015
Sherwin-Williams Architectural Coatings:
"After implementing PF-2100:
Output: 25 → 45 Drums/Hr (+80%)
Color Variance: ΔE>1.0 → ΔE<0.2
Foam Waste: 15L/day → 0.5L/day
ROI Period: 6 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
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in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
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We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
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Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
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Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
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Whatsapp: 008618016442021
E-mail: [email protected]
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