Fully auto filler/capper for 5-30L color pastes. ±0.2% weighing, nitrogen capping & helical mixing. 20 pails/min. FDA/REACH compliant. CIP/SIP ready.
Shanghai Guangzhi Automation’s Integrated Filling & Capping System masters 5-30L color pastes and inks (50,000-200,000 cP) with ±0.2% gravimetric accuracy. Featuring helical anti-settling agitation, nitrogen-flushed capping, and AI-driven viscosity control, it achieves 20 pails/minute while eliminating pigment separation, oxidation, and batch variation in paint, ink, and cosmetic manufacturing.
1. Dynamic Settlement Prevention
| System | Technical Advantage |
|---|---|
| Helical Ribbon Mixer | Wall-scraping action (10-30 RPM) |
| Vacuum Degassing | Removes 95% entrapped air |
| Pulsed Filling | Prevents density stratification |
| Real-Time Density Monitoring | ±1% SG adjustment |
2. Oxygen-Free Sealing
Nitrogen Capping Process:
Purging: O? <0.5% pre-capping
Sealing: Torque-controlled (5-50 N·m) with inert gas blanket
Color Preservation:
Prevents oxidation-induced fading
UV-blocking pail options
3. Precision Integrated Weighing
Multi-Cell Load System:
4× OIML R60 Class 0.5 load cells (±0.05%)
Auto-tare for pail weight variations
Viscosity Compensation:
Adjusts fill speed (0.1-0.5 m/s) for 50-200k cP
| Parameter | Standard Model | ATEX Model |
|---|---|---|
| Filling Range | 5-30L (±0.2%) | 5-30L (±0.3%) |
| Viscosity Range | 50,000-200,000 cP | 50,000-150,000 cP |
| Throughput | 20 pails/min | 18 pails/min |
| Cap Types | Screw lids (?80-200mm) | Screw lids (?80-180mm) |
| N? Consumption | 15 L/min @ 4bar | 12 L/min @ 4bar |
| Power | 380V/50Hz, 7.5kW | 24VDC intrinsic safety |
| CIP/SIP Cycle | <8 min (alkali/acid/steam) | <10 min |
| Footprint (L×W×H) | 3500×1800×2500mm | 3700×1800×2500mm |
| Challenge | Guangzhi Solution |
|---|---|
| Pigment Settling | Bottom-up filling + continuous mixing |
| Skin Formation | Nitrogen barrier during transfer |
| Shear Damage | Low-speed auger (shear <500 s?1) |
| Cross-Contamination | Quick-flush connectors (30s color change) |
10" HMI with Color Cloud
Formula Management:
100+ preset viscosity profiles (e.g., TiO?, phthalo blue)
Auto-records colorant batch codes
Real-Time Analytics:
Density deviation alerts
O? ppm during capping
Torque consistency mapping
Predictive Maintenance:
Mixer bearing wear index
Seal degradation forecasts
Industry 4.0 Integration
OPC UA to MES/ERP (SAP integration)
Blockchain pigment traceability
Remote firmware updates
Global Paint Manufacturer Case:
Reduced color drift complaints by 98%
Achieved ±0.15% fill accuracy for 20L TiO? paste
ROI in 8 months via waste reduction
Certifications:
FDA 21 CFR 175.300
REACH SVHC compliance
CE EN 1672-2
ATEX Zone 22 (option)
Critical Upgrades:
| Module | Function |
|---|---|
| Inline Colorimeter | ΔE≤0.5 color consistency monitoring |
| X-Ray Fill Inspection | Detects pigment agglomerates (≥100μm) |
| Robotic Pail Handling | Auto de-palletizing & lid feeding |
| AR Quality Audit | HoloLens-assisted batch verification |
24/7 Color Sector Support:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Helical agitators
Nitrogen valves
Torque sensors
Color Consistency Optimization:
Viscosity-temp profile tuning
Shear rate validation
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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Over 30 years of experience, every time we produce in
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We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
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Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
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Whatsapp: 008618016442021
E-mail: [email protected]
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