Fully Automatic Pail Filling Machine High-Speed & Precision!
Fully automatic pail filler: 50 pails/hour, ±0.15% accuracy. ATEX/FDA certified. Robotic handling & zero drips. Ideal for chemicals/paints/food.
- Brand： glzon
- Model： GZM_30L
PailJet Pro PJ-7000 Series
Fully Automatic High-Speed Pail Filling Machine
Precision at Production Speed. Zero Compromise.
Technical Specifications
Parameter | PJ-7100 (Standard) | PJ-7200X (ATEX) | PJ-7300C (Color Critical) |
|---|---|---|---|
Capacity | 1-20L (±0.15%) | 1-20L (±0.2%) | 1-20L (±0.1%) |
Throughput | 50 pails/hour | 45 pails/hour | 48 pails/hour |
Accuracy | ±0.15% mass flow | ±0.2% | ±0.1% |
Viscosity Range | 10-100,000 cP | 20-80,000 cP | 5-50,000 cP |
Cycle Time | 72 sec/pail | 80 sec/pail | 75 sec/pail |
Material Contact | 316L SS + PTFE | Hastelloy C276 | 316L EP + Diamond Coat |
Filling Technology | Servo-Coriolis | ATEX Diaphragm Pump | Gravimetric Load Cells |
Nozzle System | Retractable Anti-Drip | Ex-rated Dripless | Pulsed Air Knife Cutoff |
Power | 480V/60Hz, 8.5kW | 24VDC Ex ia | 480V/60Hz, 7.8kW |
Air Consumption | 110 L/min @ 0.6MPa | 100 L/min | 95 L/min |
Changeover Time | <90s (Tool-Free) | <120s | <100s |
Clean Time | CIP: 5 min | Solvent Wash: 8 min | SIP: 12 min @ 121°C |
Breakthrough Performance
Speed-Precision Synergy
1. Robotic Pail Handling (0.5s) → 2. Laser Bung Alignment (±0.3mm) → 3. Nitrogen Purging (O?<0.3%) → 4. Mass Flow Filling (±0.15%) → 5. Auto Lid Torquing (15-30 N·m) → 6. Vision Inspection (360° defect scan)
Cycle Efficiency: 72 seconds/pail
Core Innovations
1. VelocityFlow? Dual-Pump System
Parallel Filling Architecture:
Dual Coriolis meters synchronize flows
50 pails/hour at ±0.15% accuracy
Zero-Transition Technology:
Continuous conveyor motion (no start/stop)
22% faster than indexed systems
2. PrecisionGuard? Control
Feature | Technology | Performance |
|---|---|---|
Viscosity Shift Compensation | Real-time temp control (±0.5°C) | Accuracy drift <0.05% |
Foam Prevention | Vacuum-assisted filling | 95% foam reduction |
Drip-Free Retraction | Piezoelectric valve + air knife | Residual ≤0.05ml |
Container Tolerance | Auto-height adjustment (±15mm) | Seals perfectly on dented pails |
Industry-Specific Engineering
Chemicals & Solvents
ATEX Zone 1 certification (PJ-7200X)
VOC recovery >99.5% (carbon adsorption)
Static control <10? Ω (NFPA 77)
Paints & Coatings
Solution | Benefit |
|---|---|
Anti-skinning N? blanket | Zero surface film formation |
Metallic flake control | Low-shear pump + pulsed flow |
Color consistency | ΔE<0.4 (in-line spectrophotometer) |
Food & Pharma
EHEDG-certified cleanability
SIP/CIP validation protocols
USDA 3-A compliant materials
Smart Control Ecosystem
12" HMI with ProductionOS?
AI-Driven Optimization:
Anomaly Detection:
Parameter
Corrective Action
Fill weight ±0.5%
Auto-calibration in 3s
Viscosity Δ>10%
Temp adjustment + flow compensation
Energy Recovery: Regenerative drives capture 30% braking energy
Performance Comparison
Metric | Semi-Automatic | PJ-7100 | Improvement |
|---|---|---|---|
Output | 18 pails/hour | 50 pails/hour | ↑178% |
Product Loss | 2.5% | <0.1% | ↓96% |
Labor Cost | 3 operators | 0.5 FTE | ↓83% |
Changeover Loss | 25 min | <90s | ↓94% |
Certifications
? ATEX 2014/34/EU (Zone 1) ? FDA 21 CFR 177.2600 ? CE EN 415-6 ? ISO 9001:2015 ? EHEDG Doc. 10
Operational Workflow
AGV Pallet Loading → Robotic De-lidding → N? Purging (O?<0.3%) → Precision Filling → Auto Torque Sealing → Vision Inspection → Palletizing & Coding
Total Process Time: 72 seconds/pail
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021