Fully automatic filling solution for 200L drums and 1000L IBCs. Features integrated automatic opening, filling, and capping. ±0.1% weighing accuracy, explosion-proof safety, and anti-foam technology. Minimize labor and maximize safety—Request a technical quote!
Petrochemicals: Lubricating oils, fuel additives, base oils, and petroleum derivatives.
Fine Chemicals: Organic solvents, epoxy resins, curing agents, corrosive acids, and specialty chemicals.
Food Industry: Edible oils, high-viscosity syrups, bulk liquid sweeteners, and food-grade additives.
Construction & Coatings: Concrete admixtures, industrial paints, liquid sealants, and architectural coatings.
Pharmaceuticals & Cosmetics: Bulk pharmaceutical ingredients (APIs), cosmetic bases, and personal care liquid formulations.
| Feature | 200L Drum Specification | 1000L IBC Specification |
|---|---|---|
| Weighing Range | 100kg - 400kg | 500kg - 1500kg |
| Filling Accuracy | ±0.1% F.S. | ±0.1% F.S. |
| Capacity (Speed) | 40 - 60 Drums / Hour | 6 - 12 IBCs / Hour |
| Filling Mode | Top-fill or Submerged (Anti-foam) | Submerged / Deep-tank Fill |
| Nozzle Material | SUS304 / SUS316L / PTFE Coating | SUS304 / SUS316L / PTFE Coating |
| Explosion-Proof Rating | EXiaIIBT4 (Optional) | EXiaIIBT4 (Optional) |
| Power Supply | AC220V/380V; 50Hz (Customizable for Global Markets) | AC220V/380V; 50Hz (Customizable for Global Markets) |
| Air Consumption | 0.5Mpa Clean, Dry Air | 0.5Mpa Clean, Dry Air |
| Power Rating | 3.5KW - 7.5KW | 5.5KW - 11KW |
| Overall Dimension (L×W×H) | 2800×1600×2400mm (Customizable) | 3200×1800×2800mm (Customizable) |
| Net Weight | 1200kg - 1800kg | 1800kg - 2500kg |
Multi-Formula Storage: Save up to 30 custom filling profiles, enabling rapid changeovers between products and container types.
Dual-Speed Filling Logic: High-speed bulk filling (up to 95% of target weight) is followed by a precise "drip-feed" phase, ensuring exact weight compliance without sacrificing throughput.
Automatic Tare Function: The system automatically accounts for the weight of pallets and empty containers, eliminating manual calculations and reducing human error.
Touchscreen Interface: A user-friendly HMI (Human-Machine Interface) provides real-time data visualization, parameter adjustment, and troubleshooting guidance.
Drip-Tight Nozzle Design: Prevents residual liquid leakage, keeping workspaces clean and reducing material waste.
Integrated Gas Collection Hood: Safely vents toxic, flammable, or volatile vapors away from the operator, mitigating health risks and ensuring compliance with air quality regulations.
Safety Interlocks: Emergency stop buttons, door sensors, and overload protection prevent accidents during operation.
Corrosion-Resistant Construction: Wetted parts (nozzles, hoses, tanks) are made from SUS316L or PTFE-coated materials, ensuring compatibility with aggressive chemicals.
A long-reach swing arm allows the nozzle to access all four drums on a standard pallet without moving the pallet, reducing forklift traffic and minimizing container handling damage.
Compatible with standard 1200×1000mm pallets, ensuring seamless integration with existing warehouse and logistics workflows.
Alignment: The operator positions the drum/IBC under the filling nozzle—assisted by laser positioning guides in high-end models—to ensure precise nozzle alignment.
Start Cycle: A single button press initiates the automatic tare process and lowers the submersible nozzle into the container.
Dual-Speed Filling: The machine fills at high speed until reaching 95% of the target weight, then switches to slow drip-feed to achieve exact weight accuracy.
Completion: The nozzle retracts, and a built-in drip-collection tray catches any residual liquid to prevent contamination.
Data Logging: Each filling cycle’s exact weight, timestamp, and product ID are automatically recorded for inventory management and quality control traceability.
Next Cycle: The operator moves the filled container, and the system resets for the next batch—with optional automatic container indexing for fully automated production lines.
