This system is a typical fully automatic packaging and palletizing system. The total output of 15-25 tons per hour requires only 2 workers. One person is responsible for taking care of the packaging m
End-to-End Automation for Seamless Packaging and Stacking
Shanghai Guangzhi Automation’s GZ-AutoPack Pro revolutionizes production lines by unifying automated packing and robotic palletizing into a single intelligent system. Achieving 25+ packages/minute with ±0.5mm stacking precision, this solution slashes labor costs by 90%, eliminates handling errors, and ensures 24/7 operation for boxes, bags, drums, or mixed SKUs – engineered for food, pharmaceuticals, chemicals, and e-commerce sectors demanding ISO 9001, CE, and GMP compliance.
AI-Powered Vision Coordination
3D LiDAR + 20MP cameras scan products/packages in real-time, synchronizing packing patterns with palletizing sequences.
Auto-detects damaged items (<0.01% defect escape rate).
Unified Robotic Handling
Dual 6-axis robots: One for packing (vacuum/gripper EOAT), one for palletizing (1,500 kg payload).
Zero-transfer delays: Direct from packing station to pallet.
Adaptive Packing Modules
Interchangeable tools: Case erectors, baggers, shrink wrappers, or canister fillers (changeover <5 mins).
Smart Warehouse Integration
IoT-enabled control syncs with WMS/ERP (SAP, Oracle) and AGVs via OPC UA.
Predictive maintenance alerts reduce downtime by 70%.
Explosion-Safe Options
ATEX Zone 1/21 certification for flammable dust/vapors (e.g., chemicals, powders).
| Module | Packing Specifications | Palletizing Specifications |
|---|---|---|
| Throughput | 25–40 units/minute | 15–25 pallets/hour |
| Payload/Weight | 0.1–50 kg/item | Up to 1,500 kg/pallet |
| Accuracy | ±1mm (case sealing) | ±0.5mm (layer alignment) |
| Container Support | Boxes, bags, drums, totes, bottles | Euro/Amer pallets (1,200×800–1,200×1,200mm) |
| Power Consumption | 15 kW (380V/50Hz) + 0.8 MPa air | |
| Compliance | CE, ISO 9001, FDA 21 CFR, GMP | ANSI/RIA R15.06, ISO 10218-1 |
| Footprint | 12,000 × 6,000 × 4,500 mm |
Auto Packing:
Product feeding → Case/bag forming → Filling → Sealing → Labeling.
Seamless Transfer:
Belt/Roller conveyor with AI traffic control.
Robotic Palletizing:
AI builds pyramid/brick stacks (UN 4G/M2 compliant).
Post-Processing:
Optional stretch wrapping, RFID tagging, AGV dispatch.
| Sector | Packing Examples | Palletizing Precision |
|---|---|---|
| Food & Beverage | Case packing bottles/cans | Hygienic IP69K robots (washdown-safe) |
| Pharmaceuticals | Sterile vial boxing (ISO Class 5) | GMP-compliant isolator enclosure |
| Chemicals | 20L drum bag-in-box | ATEX-certified stacking (Zone 1) |
| E-commerce | Mixed-SKU parcel packing | AI-optimized trailer loading patterns |
| Metric | GZ-AutoPack Pro | Separate Machines |
|---|---|---|
| Footprint | 35% smaller | 2× space required |
| Labor Cost | Replaces 15 workers | Replaces 8–10 |
| Throughput | 40% higher (no transfer lag) | Limited by conveyor speed |
| Error Rate | <0.001% (closed-loop AI) | 0.5–2% (manual transfers) |
| ROI Period | 8–14 months | 18–30 months |
Guangzhi SynergyOS:
Central 15" HMI with digital twin simulation.
Real-time OEE tracking: Packing efficiency, pallet stability, energy use.
Remote diagnostics via AR glasses support.
Safety Integration:
Laser scanners + safety curtains (ISO 13849-1 PLd).
|Gas detection for hazardous environments.
Packing Options:
Net weighing for granules, vacuum sealing for food, inert gas flushing for pharma.
Palletizing Upgrades:
Heavy-duty 2,500 kg payload (for building materials).
Freezer-ready robots (-30°C).
Compliance Packages:
ATEX, USDA, FDA, GMP, ISO 19443 (nuclear).
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
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in China.
Over 30 years of experience, every time we produce in
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We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
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Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
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Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
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