Explosion-proof gravimetric filling system for 200L gypsum drums. Features zero-caking technology, ±0.1% accuracy, ATEX compliance, and 40 drums/hour throughput.
Automatic Gravimetric 200L Drum Filling System for Industrial Gypsum
Zero-Caking Precision ? 40 Drums/Hr ? ±0.1% Accuracy ? ATEX Zone 22 ? MoistureGuard? Technology
| Parameter | GF-2100 (Standard) | GF-2200X (ATEX) | GF-2300P (Pharma-Grade) |
|---|---|---|---|
| Capacity | 200L (±0.1%) | 200L (±0.15%) | 200L (±0.08%) |
| Throughput | 40 Drums/Hr | 36 Drums/Hr | 35 Drums/Hr |
| Accuracy | ±0.1% Gravimetric | ±0.15% | ±0.08% |
| Material Compatibility | α-Hemihydrate ? β-Hemihydrate ? Anhydrite ? Phosphogypsum | Strontium Sulfate | USP-Calcium Sulfate |
| Bulk Density | 0.6-1.4 g/cm3 | Same | 0.5-1.2 g/cm3 |
| Filling Technology | Twin-Screw Auger + Load Cells<br>Flow Rate: 300kg/min<br>Density Compensation: ±0.05% | ATEX Brushless Auger | Sanitary Peristaltic System |
| Anti-Caking System | GypsumGuard?:<br>1. Pulsed Vibration (40Hz)<br>2. N? Blanketing (RH<0.1%)<br>3. Anti-Bridging Agitator | Same + SIL-2 Control | VHP Dry Air Injection |
| Material Contact | Hardox 500 (500 HB) | 316L EP (Ra<0.8μm) | Ceramic-Lined Path (2,200 Hv) |
| Dust Control | TripleShield?:<br>1. -0.6bar Vacuum Hood<br>2. HEPA H14 Filtration<br>3. Ionized Air Curtain | Explosion Venting | Isolator Technology |
| Moisture Protection | DryAir? System:<br>? -40°C Dew Point<br>? RH<0.05%<br>? ±0.5°C Control | Same | Desiccant Wheel |
| Changeover Time | <120s (Tool-Free) | <150s | <90s |
| Power | 480V/60Hz, 18kW | 24VDC Ex ia | 480V/60Hz, 16kW |
| Certifications | CE, ISO 9001 | ATEX Zone 22 | FDA 21 CFR 184.1230 |
Performance Validation:
| Gypsum Type | Bulk Density | Caking Incidence | Industry Standard |
|---|---|---|---|
| α-Hemihydrate | 0.75 g/cm3 | 0% | 15-25% |
| Construction Gypsum | 1.1 g/cm3 | 0% | 20-30% |
| Anhydrite | 1.3 g/cm3 | 0% | 25-35% |
| Component | Technology | Performance |
|---|---|---|
| Load Cells | Temperature-Compensated (ASTM E74) | ±0.05% FS Accuracy |
| Auger Drive | Servo Motor + Planetary Gearbox | 0.1 RPM Resolution |
| PID Control | AI-Powered Adaptive Algorithm | ±0.1% Fill Consistency |
1. AGV Drum Loading → 2. Auto-Tare Weighing → 3. Nitrogen Purging (RH<0.1%) → 4. Pulsed Agitation → 5. Precision Filling (±0.1%) → 6. Vacuum Dust Capture → 7. Torque-Sealing (100-300 N·m) → 8. Weight Verification → 9. Palletizing
Cycle Time: 90 seconds/drum
Industrial-Grade Reliability
? Zero-Caking Architecture: | **Technology**| **Performance**| |-------------------------|------------------------| | Ultrasonic Vibration | 40kHz ±1kHz| | N? Dew Point| -40°C ±0.5°C | | Agitator Torque | 50 N·m ±0.5% | ? Military-Grade Durability: - Tungsten Carbide Auger (2,200 Hv) - IP66/IP69K Protection - 100,000-Hour MTBF ? Smart Factory Integration: 1. OPC UA/PROFINET Connectivity 2. Predictive Maintenance AI 3. Digital Twin Synchronization
? ATEX 2014/34/EU Zone 22 ? FDA 21 CFR 184.1230 ? ISO 9001:2015
Saint-Gobain Gypsum Facility:
"After implementing GF-2200X:
Output: 22 → 40 Drums/Hr (+82%)
Material Waste: 4.2% → 0.08%
Caking Issues: 18/month → 0
ROI Period: 8 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
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