Fully Auto Paint Filler is designed with 2 filling nozzles, high precision weighing scale, pneumatic system, programmable logic controller, palletized system, pail dispenser system, lug cover dispense
Precision Stacking for 5–60L Pails, Drums & Buckets
The Guangzhi PailStack RPP-3000 automates palletizing of filled pails (steel/plastic), drums, and square buckets at 15–25 layers/hour with ±0.5mm placement accuracy. Featuring 3D vision-guided robotics and adaptive grippers, it handles diverse formats (round/rectangular) while minimizing floor space with vertical-mast design.
| Challenge | RPP-3000 Solution |
|---|---|
| Container Slippage | AI-predictive grip force control + anti-skid pads |
| Mixed Pallet Patterns | Auto pattern generator (pinwheel, interlocked) |
| Space Constraints | Vertical Z-axis (saves 40% floor area) |
| Product Damage | Soft-touch vacuum/mechanical hybrid gripper |
| Parameter | Specification |
|---|---|
| Capacity | 200–500 pails/hour (20L standard) |
| Max Payload | 80 kg/gripper (dual-grip: 160 kg) |
| Container Size | Diameter: 200–400 mm; Height: 200–600 mm |
| Pallet Size | 800×1,200 mm to 1,200×1,800 mm |
| Placement Accuracy | ±0.5 mm (laser-guided) |
| Gripper Options | Vacuum (smooth lids) / Clamp (chimes) / Hybrid |
| Robot Reach | 2,800 mm (radial) |
| Power | 480V/60Hz, 6.8 kW |
Vision System: 3D camera scans pail orientation + pallet deformations
Layer Height Detection: Ultrasonic sensor auto-adjusts for uneven fills
Pallet Conveyance: Roller + chain transfer (1,500 kg capacity)
Safety Enclosure: Laser scanners (ISO 13849 PLd) + emergency stops
HMI Interface: 10" touchscreen with pattern library (50+ presets)
| Metric | RPP-3000 | Manual Stacking | Savings |
|---|---|---|---|
| Throughput | 480 pails/hour | 80 pails/hour | 6× faster |
| Labor | Unattended | 3 workers | 100% reduction |
| Product Damage | <0.1% | 1.5–3% | 97% reduction |
| Floor Space | 3.2 × 3.5 m | 8 × 10 m | 86% smaller |
Paints & Coatings: 5–20L steel pails (UN 1A2/Y1.4)
Food Processing: Food-grade plastic pails (HDPE/PP)
Chemicals: UN-certified drums with clamp rings
Adhesives: Square buckets (stack-nest design)
? Zero Format Changeover: Auto-adjusts to pail size/shape in <15 sec
? All-Weather Operation: IP65 rating for humid/washdown environments
? Pallet Integrity Monitoring: Rejects unstable layers pre-stretch wrap
? Seamless Integration: MODBUS/TCP, OPC-UA, SAP EWM compatibility
Ex-Proof Kit: ATEX Zone 2/22 (for solvent-filled pails)
Auto Stretch Wrapper: Integrated turntable wrapper
Barcode Scanner: Pallet-ID verification
Heavy-Duty Gripper: For 60L drums (up to 150 kg)
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
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Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
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FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
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QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
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